by William Bagwell » Sun Jul 24, 2011 2:52 pm
Wow, I had no idea you had contemplated a roto-molded house. All of the proto types were run at 13 pounds shot weight, I am calling them 12 pounds on the web page due to loosing approximately 1/2 pound cutting the bottom out. The very first one 'powdered out' due to the mold being cold and ended up only being 8 pounds after cutting the bottom out and pouring out all the un-melted powder. 8 pounds seems to be about the lower limit to me, not flimsy by any means but not that "wow this thing is heaver than I expected feel either". That is another of the advantages rotational molding has over injection molding, almost unlimited adjustment to wall thickness after the tooling is built. (Blow molding is in between and has some flexibility)
The lighter weights are safer to carry up a ladder, but heaver will last far longer in the sun. Part of UV protection is the outer surface shielding the inner surface, so you don't want to run them too thin. Only ran one with sand mixed in with the plastic (think it added 2 pounds) plan to try several more with much courser sand on my next run. Oh, and color changes are trivial with roto-molding just pour a different color powder in each time.
William