Dave, Here is a link to pictures of a large bat box (capacity of about 300 mothers plus pups) that I built in 8 pieces for ease of mounting. This was the 2nd one I did like this and it went real well.........I plan on building all my large bat boxes in separate components in the future simply because it is easier and more safe.
A box of this design would be easy to take apart and move also if needed......
Plywood is still very heavy because it is so dense.........
Rough sawn baffles would last many years I'm guessing........I really don't think the surface becoming too smooth would be a problem.........I suppose it might erode down some over the years if heavily used........
Pet mesh from my experience lasts a long time...........but I don't plan on using it again........
old-tires-for-bat-house-exteriors-t890.html