Welcome Dave, it sounds like you have some really good ideas there! Here are my answers to your questions:
1. I don't think you need to ventilate the interior if there is plenty of ventilation in the outer crevices.
2. Your ventilation height sounds about right......about a third up from the bottom.......I might make the gap a little narrower....maybe 5/8" instead of one inch......reason being to cut down on light entering......Big browns will roost on the shadier sides when it gets too hot......
3. For roof slope I would say 10 degrees (roughly a 3 - 12 pitch) is about as low as I would go for a low sloped roof. You could go nearly flat if you cover it with one piece of aluminum.
4. I would gap the interior crevices at least 1/2" up to 3/4" to allow easy interior movement........
5. Your vertical vents I feel don't have to be as wide as the crevice.........1/2" to 5/8" would be plenty.......the six inch height for them is good..the bats will also enter and exit these places too..........Bats truly seem to love multiple vents/enter/exit points.......
6. As for the 2nd bat house, generally speaking the bigger the better...........It sounds like you will probably have enough temperature variation in your larger box.
This sounds like a rocket style box built around the spruce tree?
What part of the country are you located?
One thing to keep in mind.........I've never had a maternity colony of little browns share a box with a maternity colony of big browns..........But I suppose it could happen...........
Your design is definitely good to attract both species though........
My guess is if you are at a lower elevation near a stream or lake you will get little browns.......
If you are at a higher elevation you might get big browns........
Good luck and I hope you post some pictures!

